Segregation of Dangerous Goods in Port Areas

Guidance in this article is applicable only for packaged dangerous goods. Segregation recommendation explained below for port areas may also be applied to CFS/ICD for safety reasons.

 Correct classification, packaging, marking, labelling, segregation, securing cargo in container and documentation is the prerequisite to ensure safety of life at sea and prevention of pollution. Packaged dangerous goods whether containerized or non-containerized when kept in port areas waiting for loading on to vessel or to be taken out by consignee may require segregation from one another. Transport regulations contain mandatory segregation rules recognizing the danger involved and available/practical emergency response in each mode of transport. Segregation requirements varies from regulation to regulation; in multimodal transport the most stringent segregation rule of one mode is acceptable by other modes.

Class 1, Explosives, other than 1.4S, and Class 7, Radioactive Materials, should generally be handled direct loading and delivery. Port authorities must formulate special plans for keeping these classes when necessary under special safety, emergency response and security measures. Class 6.2, Infectious substances, must only be handled as direct loading or delivery, never be kept in port areas.

Other classes may be segregated as in below table.

Segregation of Dangerous Goods in Port Areas
Segregation of Dangerous Goods in Port Areas

Non-containerized Packages & IBCs

0 = no segregation necessary unless required by the individual schedules

A = away from – minimum 3 m separation required

S = separated from – in open areas, minimum 6 m separation required in sheds or warehouses, minimum 12 m separation required unless separated by an approved fire wall

 

Closed containers & portable tanks

 0 = no segregation necessary

A = away from – no segregation necessary

S = separated from – in open areas, longitudinally and laterally, minimum 3 m separation required, in sheds or warehouses longitudinally and laterally, minimum 6 m separation required unless separated by an approved fire wall

DPP_0372

 Example segregation check -“away from”

 

  1. Non containerized packages class 2.2 and 3

 Intersection between classes 2.2 and 3 in above table is A = away from – minimum 3 m separation required.

 

  1. Container one carrying class 2.2, container two carrying class 3

 Intersection between classes 2.2 and 3 in above table is A = away from – no segregation necessary.

 In the above example non containerized packages need ‘away from’ 3 meter segregation however when the packages are in different containers no segregation is needed.

 Example segregation check -“separated from”

 

  1. Non containerized packages class 2.1 and 3

 Intersection between classes 2.1 and 3 in above table is S = separated from

– in open areas, minimum 6 m separation required

– in sheds or warehouses, minimum 12 m separation required unless separated by an approved fire wall

 

  1. Container one carrying class 2.2, container two carrying class 3

 Intersection between classes 2.1 and 3 in above table is S = separated from

– in open areas, longitudinally and laterally, minimum 3 m separation required, – – in sheds or warehouses longitudinally and laterally, minimum 6 m separation required unless separated by an approved fire wall

  Example segregation check – “Subsidiary Risk”

 

  1. Non containerized packages UN 1072 OXYGEN, COMPRESSED Class 2.2 Subsidiary Risk 5.1 and UN 1001 ACETYLENE, DISSOLVED Class 2.1

 Intersection between classes 2.1 and 2.2 in above table is O = no segregation necessary

Intersection between subsidiary risk of UN 1072 class 5.1 to main class of UN 1001 2.1 is S = separated from

More stringent segregation requirement is S= separated from.

 – in open areas, minimum 6 m separation required

– in sheds or warehouses, minimum 12 m separation required unless separated by an approved fire wall

 

  1. Container one carrying UN 1072 OXYGEN, COMPRESSED Class 2.2 Subsidiary Risk 5.1 and container two carrying UN 1001 ACETYLENE, DISSOLVED Class 2.1

 Intersection between classes 2.1 and 2.2 in above table is O = no segregation necessary

Intersection between subsidiary risk of UN 1072 class 5.1 to main class of UN 1001 2.1 is S = separated from

 – in open areas, longitudinally and laterally, minimum 3 m separation required, – in sheds or warehouses longitudinally and laterally, minimum 6 m separation required unless separated by an approved fire wall

 Example segregation check – “Segregation Groups”

 

  1. Non containerized packages of UN 1502 SODIUM PERCHLORATE, Class 5.1 and UN 1512 ZINC AMMONIUM NITRITE, Class 5.1

 Intersection between classes 5.1 and 5.1 in above table is O= no segregation necessary unless required by the individual schedules

 UN 1502’s Column 16 of IMDG Code 36-12 says “Separated from” ammonium compounds and cyanides.

UN 1512 is listed in segregation group 2 Ammonium compounds in section 3.1.4.4 hence applicable segregation is S = separated from

– in open areas, minimum 6 m separation required

– in sheds or warehouses, minimum 12 m separation required unless separated by an approved fire wall

 

  1. Container one carrying UN 1502 SODIUM PERCHLORATE, Class 5.1 and Container two UN 1512 ZINC AMMONIUM NITRITE, Class 5.1

 Intersection between classes 5.1 and 5.1 in above table is O= no segregation necessary unless required by the individual schedules

 UN 1502’s Column 16 of IMDG Code 36-12 says “Separated from” ammonium compounds and cyanides.

UN 1512 is listed in segregation group 2 Ammonium compounds in section 3.1.4.4 hence applicable segregation is S = separated from

 – in open areas, longitudinally and laterally, minimum 3 m separation required,

– in sheds or warehouses longitudinally and laterally, minimum 6 m separation required unless separated by an approved fire wall.

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Ports should develop their own lay out plan for keeping and segregating dangerous goods based on quantitative risk analysis and segregation requirement. For more information refer to Revised Recommendations on the safe transport of dangerous cargoes and related activities in port areas published by IMO.

A port which stack all dangerous goods containers together is not a safe port!!!

Compatibility between Dangerous Goods and Non- Dangerous Goods

Among the model regulations for transport of Dangerous Goods, Rail, Road, River, Air and Sea, the most stringent regulations for segregation of Dangerous Goods is stipulated by IMDG Code. IMDG Code is applicable to all ships to which the International Convention for the Safety of Life at Sea, 1974 (SOLAS 74), as amended, applies and which are carrying dangerous goods as defined in regulation 1 of part A of chapter VII of that Convention.

General Segregation as per IMDG Code

Part 7, Chapter 7.2, describes every step necessary to keep “away from”, “separated from” or in different cargo holds or the requirement of intervening cargo holds for segregating dangerous goods. The provisions of segregation varies as the extend of hazard arising may vary. Any two goods must be segregated if mixing of both may result in undue hazard.

IMDG Code segregation rules, which includes, segregation table, special provisions of segregations and segregation groups deals with segregating dangerous goods from other dangerous goods.

The basic rationale applied is as below.

  1. Chemicals belonging to same reactive groups to be segregated from other groups which can cause dangerous reactions and result in
  • combustion and/or evolution of considerable heat;
  • evolution of flammable, toxic or asphyxiant gases;
  • the formation of corrosive substances; or
  • the formation of unstable substances.

This is mainly addressed through segregation groups, section 7.2.5 of IMDG Code.

  1. Even though they many not react with each other but together when involved in fire extend of hazard will increase. This is generally addressed through segregation table. Section 7.2.4. of IMDG Code.

Consolidation of Dangerous and Non-Dangerous Goods

When it comes to consolidation of dangerous goods and non- dangerous goods, in same container, IMDG Code places the responsibility on the shoulders of consignor or the person responsible for packing the goods into a container through section 7.2.5.4 as quoted below:

It is recognized that some non-hazardous substances have similar chemical properties as substances listed in the segregation groups. A consignor or the person responsible for packing the goods into a cargo transport unit who does have knowledge of the chemical properties of such non-dangerous goods may decide to implement the segregation requirements of a related segregation group on a voluntary basis.

Some of the reactive groups

Acrylic Acids, Alcohols and Polyols Aldehydes, Alkynes, with Acetylenic Hydrogen, Alkynes, with No Acetylenic Hydrogen     Amides and Imides, Amines, Aromatic, Amines, Phosphines, and Pyridines, Anhydrides, Aryl Halides, Azo, Diazo, Azido, Hydrazine, and Azide Compounds, Bases, Strong Bases, Weak Carbamates, Carbonate Salts, Chlorosilanes, Conjugated Dienes          Cyanides, Inorganic        Epoxides, Esters, Sulfate Esters, Phosphate Esters, Thiophosphate Esters, and Borate Esters, Ethers, Fluorinated Organic Compounds, Halogenated Organic Compounds,Halogenating Agents, Hydrocarbons, Aliphatic Saturated, Hydrocarbons, Aliphatic Unsaturated, Hydrocarbons, Isocyanates and Isothiocyanates, Ketones, Metal Hydrides, Metal Alkyls, Metal Aryls, and Silanes Metals, Alkali, Very Active  Metals, Elemental and Powder, Active Metals, Less Reactive   Nitrate and Nitrite Compounds, Inorganic Nitrides, Phosphides, Carbides, and Silicides    Nitriles Nitro, Nitroso, Nitrate, and Nitrite Compounds, Organic Non-Redox-Active Inorganic Compounds  Not Chemically Reactive, Organometallics, Oxidizing Agents  Oximes  Peroxides, Organic Phenolic Salts, Phenols and Cresols, Polymerizable Compounds, Quaternary Ammonium and Phosphonium Salts, Reducing Agents Salts, Acidic Salts, BasicSiloxanes, Sulfides, Inorganic Sulfides, Organic Sulfite and Thiosulfate Salts  Sulfonates, Phosphonates, and Thiophosphonates, Organic Thiocarbamate Esters and Salts/Dithiocarbamate Esters and Salts, Water and Aqueous Solutions.

 Carrier’s Responsibility

Those who work in Carrier’s Dangerous Goods Desk normally gets a lot of enquiries from shippers, consolidators and/or freight forwarders whether such and such dangerous goods can safely be loaded in same container with such and such non-dangerous goods. Mostly these questions are initiated by Carrier’s booking team.

What should the Carrier’s Dangerous Goods Specialist reply to above question?

Carrier’s DG expert can use their own judgement to permit loading dangerous goods and non-dangerous goods consolidation provided such a consolidation is at least as effective and safe as that required by IMDG Code. Shippers should realize that the Carrier’s DG expert is working on behalf of vessel’s Master to ensure compliance to Regulation 2(3) of SOLAS 1974, as amended, which says “The carriage of dangerous goods in packaged form is prohibited except in accordance with the provisions of Chapter VII, Part A”.

Any goods which can violently react with each other and effect the minimum safety as required by IMDG Code must not be loaded in same container. This is applicable to dangerous goods as defined by IMDG Code and non-dangerous goods.

Where the case of food is concerned IMDG Code makes sure, to protect lives, that non compatible goods are not loaded together with foodstuff. This is stipulated through section 7.3.4.2, Segregation in relation to foodstuffs, of IMDG Code. Foodstuff is defined as “foodstuffs, feeds or other edible substances intended for consumption by humans or animals”.

Case Study

While I was heading a global container line’s Dangerous Goods Department I had encountered an interesting FAK consol box. Consolidator wanted to load many different goods into a 40 FT GP box out of which there was Class 6.1, Toxic, liquids and toothpaste with less than ½ a meter separation between. I refused to accept same on my vessel. Consolidator argued as per definition of IMDG Code, Chapter 1.2, toothpaste is not food stuff as it is not made for human or animal consumption. His argument was correct in the letter and spirit. Still I refused to accept the box on the booked vessel and any vessel in my fleet stating that knowingly I will not accept toothpaste to be kept with poison and endanger the health of people.

Due Diligence needed

Carrier must always take due diligence to protect themselves so are shippers, forwarders and consolidators. The utmost is to uphold the relevant provisions of SOLAS and MARPOL. No economy or business interest can outdo Safety, Health and Environmental Protection.

Way forward

Use your knowledge, consult experts, do whatever you can, to ensure consolidation of goods will not jeopardize safety!

Segregation Table within cargo transport units

IMDG Code 36th amendment section 7.3.4.1 states “Dangerous goods which have to be segregated from each other shall not be transported in the same cargo transport unit. Exception when segregation requirement is “away from” each other, in which case they may be transported in same container provided such consolidation is approved by the competent authority.

Below table may be used for checking whether different dangerous goods are allowed to be loaded in same container or not.

IMDG CODE 36 -12 SEGREGATION TALE - INSIDE CONTAINER
IMDG CODE 36 -12 SEGREGATION TALE – INSIDE CONTAINER

Combustible Material

 

Any material which is easily ignited and supports combustion is called as combustible material.

Example: Wood, Paper, Straw, Vegetable Fibres, products made from such materials, coal, lubricants and oils.

Combustion - 2011-01-28
Combustion – 2011-01-28 (Photo credit: fred_v)

 For the purpose of segregation, from combustible materials, packaging material or dunnage is not considered as combustible material as they are essential for containing and securing the cargo.

Combustible material may or may not be dangerous goods.

Definitions in SOLAS chapter II-2, Construction, fire protection, detection, extinction, (Regulation 3)

1. Combustible Material: is any material other than a non-combustible material.

2. Non-combustible material: is a material which neither burns nor gives off flammable vapours in sufficient quantity for self-ignition when heated to approximately 750 Deg C, being determined in accordance with the Fire Test Procedures Code (FTP Code).

 

PART 7 – PROVISIONS CONCERNING TRANSPORT OPERATIONS

Part 7 of IMDG Code 36th amendment , especially chapters 7.1 and 7.2, is extensively rearranged so as to make the stowage and segregation provisions more user friendly while referring. The main changes are made by  re arranging otherwise scattered provisions in an orderly sequence.

Container Terminal, Photo by Shashi Kallada

To view the comparison table of Part 7 in 35th and 36th Amendment of IMDG Code click here

Segregation of Containers on board ships

Containers carrying Dangerous Goods must be segregated from each other in accordance with section 7.2.3 of IMDG Code

Container space means a distance of not less than 6 m fore and aft or not less than 2.4 m athwartships.

A view into the holds of a container ship. Of ...
A view into the holds of a container ship. Of note are the vertical cell guides that organize containers athwartships. (Photo credit: Wikipedia)

Section 7.2.3.3 is applicable for Hatchless container ships, below is the segregation requirement on hatchless container ships.

Emma Maersk, the world's currently largest con...
Emma Maersk, the world's currently largest container ship in Aarhus 5. september 2006 IMO Number: 9321483 MMSI Number: 220417000 Callsign: OYGR2 Length: 398 m Beam: 56 m (Photo credit: Wikipedia)

SEGREGATION OF DANGEROUS GOODS IN CONTAINERS

When there is a segregation requirement between dangerous goods both shall not be loaded together in a shipping container. However if the segregation requirement is “away from” each other then both may be loaded provided such consolidation is authorized my competent authority.

Excepted Quantities – Segregation

There is no segregation requirement between dangerous goods packed in Excepted Quantities with other dangerous goods however if we pack two dangerous goods in excepted quantities in same packaging then we must ensure that these goods will not react dangerously with each other and cause:

  1. combustion and/or evolution of considerable heat;
  2. evolution of flammable, toxic or asphyxiant gases;
  3. the formation of corrosive substances; or
  4. the formation of unstable substances.

Acids and Alkalis

For the purpose of segregation dangerous goods having certain similar chemical properties have been grouped together in IMDG Code. Apart from segregation requirement of segregation table we must check the requirement basis these chemical groups in individual schedules. Acids and Alkalis are two of these segregation groups. All together there are 18 groups as listed below:

.1 acids .2 ammonium compounds .3 bromates .4 chlorates .5 chlorites .6 cyanides .7 heavy metals and their salts (including their organometallic compounds) .8 hypochlorites .9 lead and its compounds .10 liquid halogenated hydrocarbons .11 mercury and mercury compounds .12 nitrites and their mixtures .13 perchlorates .14 permanganates .15 powdered metals .16 peroxides .17 azides .18 alkalis

English: A segregation table as used in the IM...
Segregation Table

Acids and Alkalis

There are many cases of Acids and alkalis both belonging to class 8 mix loaded while consolidating boxes overlooking segregation provisions. This is one of the most common wrong consolidations (segregation) which can put vessel and her crew at risk.

However disregarding the requirements to be kept away from or separated from each other as scheduled in individual entries acids and alkalis under Class 8 assigned with Packing Group II or III may be loaded in same container provided

.1 the substances do not react dangerously with each other and cause:

  1. combustion and/or evolution of considerable heat;
  2. evolution of flammable, toxic or asphyxiant gases;
  3. the formation of corrosive substances; or
  4. the formation of unstable substances.

.2 the package does not contain more than 30 litres for liquids or 30 kg for solids;

.3 the transport document includes the statement ” Transport in accordance with 7.2.1.13.2 of the IMDG Code” and

.4 a copy of the test report that verifies that the substances do not react dangerously with each other shall be provided if requested by the competent authority.

These provisions may confuse the referrer as this relaxation still does not permit mixed packing of acids and alkalis greater than LQ volumes or either acid or alkali or both belong to packing group I or II in same package.

Care must be taken before preparing acid/ alkali shipments according to above Special provisions for segregation (refer section 7.2.1.13.2 of IMDG Code for full details).

Expandable polymeric beads

Expandable polymeric beads or Expandable Polystyrene beads are moulding materials which come in the form of beads. The composition is polystyrene and a blowing agent which is  hydrocarbon . (blowing  agent is n-pentane, i-pentane and c-pentane).

Expandable polymeric beads containing blowing agent will expand when exposed to heat. These expandable polymeric beads are used for many applications like insulation, thermal packing, trays, toys, coffee cups food containers etc.

English: Structure of n-pentane Deutsch: Struk...

Hazards of Expandable Polymeric Beads

Fire! Fire is the hazard associated with this. Since this product contains hydrocarbon blowing agent (typically pentane) handling and storing of this product must take into consideration of any possible source of ignition. While stored Expandable polymeric beads will keep releasing a small amount of hydrocarbon vapors and the rate of release will increase when exposed to heat. Pentane vapors are heavier than air hence storage area must have good ventilation to remove any vapor trapped in low areas. Recommended storage is below 20 deg C in a well-ventilated area.

Shipping

Generally Expandable Polymeric Beads are transported in fibreboard boxes or flexible IBCs. IMDG Code list this under UN 2211 , POLYMERIC BEADS, EXPANDABLE , Class 9 with instruction for segregation as for Class 3 ( Flammable Liquids )*. IMDG Code 36th Amendment which will be published in 2012 may contain the requirement of hermetically sealed packaging and IBCs which meet certain performance standards when transported in Closed Cargo Transport unit as proposed by European Chemical Industry Council to IMO.

Some shipping lines may require additional warning label apart from Placards. This label should be placed on the door and may read “ WARNING : MAY CONTAIN EXPLOSIVE ATMOSPHERE, KEEP IGNITION SOURCES AWAY” or may even ask to ship it as one-door-off. However one-door-off operation will require additional approval for the said container as per CSC ( International Convention for Safe Containers) as one-door-off on normal containers will change allowable stacking load and transverse racking test force.

* Category E. Shaded from radiant heat and protected from sparks and open flame.  When stowed under-deck, mechanical ventilation shall be in accordance with SOLAS regulation II-2/19 (II-2/54) for flammable liquids with flashpoint below 23°C c.c. Segregation as for class 3 but “Separated from” class 1 except division 1.4S.