Compatibility between Dangerous Goods and Non- Dangerous Goods

Among the model regulations for transport of Dangerous Goods, Rail, Road, River, Air and Sea, the most stringent regulations for segregation of Dangerous Goods is stipulated by IMDG Code. IMDG Code is applicable to all ships to which the International Convention for the Safety of Life at Sea, 1974 (SOLAS 74), as amended, applies and which are carrying dangerous goods as defined in regulation 1 of part A of chapter VII of that Convention.

General Segregation as per IMDG Code

Part 7, Chapter 7.2, describes every step necessary to keep “away from”, “separated from” or in different cargo holds or the requirement of intervening cargo holds for segregating dangerous goods. The provisions of segregation varies as the extend of hazard arising may vary. Any two goods must be segregated if mixing of both may result in undue hazard.

IMDG Code segregation rules, which includes, segregation table, special provisions of segregations and segregation groups deals with segregating dangerous goods from other dangerous goods.

The basic rationale applied is as below.

  1. Chemicals belonging to same reactive groups to be segregated from other groups which can cause dangerous reactions and result in
  • combustion and/or evolution of considerable heat;
  • evolution of flammable, toxic or asphyxiant gases;
  • the formation of corrosive substances; or
  • the formation of unstable substances.

This is mainly addressed through segregation groups, section 7.2.5 of IMDG Code.

  1. Even though they many not react with each other but together when involved in fire extend of hazard will increase. This is generally addressed through segregation table. Section 7.2.4. of IMDG Code.

Consolidation of Dangerous and Non-Dangerous Goods

When it comes to consolidation of dangerous goods and non- dangerous goods, in same container, IMDG Code places the responsibility on the shoulders of consignor or the person responsible for packing the goods into a container through section 7.2.5.4 as quoted below:

It is recognized that some non-hazardous substances have similar chemical properties as substances listed in the segregation groups. A consignor or the person responsible for packing the goods into a cargo transport unit who does have knowledge of the chemical properties of such non-dangerous goods may decide to implement the segregation requirements of a related segregation group on a voluntary basis.

Some of the reactive groups

Acrylic Acids, Alcohols and Polyols Aldehydes, Alkynes, with Acetylenic Hydrogen, Alkynes, with No Acetylenic Hydrogen     Amides and Imides, Amines, Aromatic, Amines, Phosphines, and Pyridines, Anhydrides, Aryl Halides, Azo, Diazo, Azido, Hydrazine, and Azide Compounds, Bases, Strong Bases, Weak Carbamates, Carbonate Salts, Chlorosilanes, Conjugated Dienes          Cyanides, Inorganic        Epoxides, Esters, Sulfate Esters, Phosphate Esters, Thiophosphate Esters, and Borate Esters, Ethers, Fluorinated Organic Compounds, Halogenated Organic Compounds,Halogenating Agents, Hydrocarbons, Aliphatic Saturated, Hydrocarbons, Aliphatic Unsaturated, Hydrocarbons, Isocyanates and Isothiocyanates, Ketones, Metal Hydrides, Metal Alkyls, Metal Aryls, and Silanes Metals, Alkali, Very Active  Metals, Elemental and Powder, Active Metals, Less Reactive   Nitrate and Nitrite Compounds, Inorganic Nitrides, Phosphides, Carbides, and Silicides    Nitriles Nitro, Nitroso, Nitrate, and Nitrite Compounds, Organic Non-Redox-Active Inorganic Compounds  Not Chemically Reactive, Organometallics, Oxidizing Agents  Oximes  Peroxides, Organic Phenolic Salts, Phenols and Cresols, Polymerizable Compounds, Quaternary Ammonium and Phosphonium Salts, Reducing Agents Salts, Acidic Salts, BasicSiloxanes, Sulfides, Inorganic Sulfides, Organic Sulfite and Thiosulfate Salts  Sulfonates, Phosphonates, and Thiophosphonates, Organic Thiocarbamate Esters and Salts/Dithiocarbamate Esters and Salts, Water and Aqueous Solutions.

 Carrier’s Responsibility

Those who work in Carrier’s Dangerous Goods Desk normally gets a lot of enquiries from shippers, consolidators and/or freight forwarders whether such and such dangerous goods can safely be loaded in same container with such and such non-dangerous goods. Mostly these questions are initiated by Carrier’s booking team.

What should the Carrier’s Dangerous Goods Specialist reply to above question?

Carrier’s DG expert can use their own judgement to permit loading dangerous goods and non-dangerous goods consolidation provided such a consolidation is at least as effective and safe as that required by IMDG Code. Shippers should realize that the Carrier’s DG expert is working on behalf of vessel’s Master to ensure compliance to Regulation 2(3) of SOLAS 1974, as amended, which says “The carriage of dangerous goods in packaged form is prohibited except in accordance with the provisions of Chapter VII, Part A”.

Any goods which can violently react with each other and effect the minimum safety as required by IMDG Code must not be loaded in same container. This is applicable to dangerous goods as defined by IMDG Code and non-dangerous goods.

Where the case of food is concerned IMDG Code makes sure, to protect lives, that non compatible goods are not loaded together with foodstuff. This is stipulated through section 7.3.4.2, Segregation in relation to foodstuffs, of IMDG Code. Foodstuff is defined as “foodstuffs, feeds or other edible substances intended for consumption by humans or animals”.

Case Study

While I was heading a global container line’s Dangerous Goods Department I had encountered an interesting FAK consol box. Consolidator wanted to load many different goods into a 40 FT GP box out of which there was Class 6.1, Toxic, liquids and toothpaste with less than ½ a meter separation between. I refused to accept same on my vessel. Consolidator argued as per definition of IMDG Code, Chapter 1.2, toothpaste is not food stuff as it is not made for human or animal consumption. His argument was correct in the letter and spirit. Still I refused to accept the box on the booked vessel and any vessel in my fleet stating that knowingly I will not accept toothpaste to be kept with poison and endanger the health of people.

Due Diligence needed

Carrier must always take due diligence to protect themselves so are shippers, forwarders and consolidators. The utmost is to uphold the relevant provisions of SOLAS and MARPOL. No economy or business interest can outdo Safety, Health and Environmental Protection.

Way forward

Use your knowledge, consult experts, do whatever you can, to ensure consolidation of goods will not jeopardize safety!

Compatibility of Gases

A particular Gas may be incompatible with the cylinder or any packaging in which it is stored or with the pipelines through which it passes. For example Acetylene will react with zinc and copper, hydrogen sulphide will react with brass..

English: Gas cilinder
English: Gas cilinder (Photo credit: Wikipedia)

There was an incident in which an aluminium cylinder containing ethyl chloride and helium with trace amounts of 1,1,1-trichloroethane and trichloroethylene exploded in a cargo warehouse in the Dubai Airport. This was due to non-compatibility of the mixture of gases and the material of cylinder.

Two different gases may react with each other, example Acetylene, which is a highly flammable gas  will dangerously react with Chlorine which is a strong oxidizing agent; water-reactive gas.

In transport regulations gases are classified as below

Class 2: Gases

 Class 2.1: flammable gases

Class 2.2: non-flammable, non-toxic gases

Class 2.3: toxic gases

According to physical state transport condition of gases are divided in to four;

  1. Compressed gas
  2. Liquefied gas
  3. Refrigerated liquefied gas
  4. Dissolved gas.

While storing gas in cylinders or any pressure receptacles or while transporting or storing different gases together, one must take into consideration of below;

  1. Compatibility of gas with the storage device (materials of the cylinder made of).
  2. Compatibility of gases stored or transported together (chemical reactions between the gases in case of leakage of both or when involved together in fire what may be the consequences).
  3. Compatibility of gas with other goods
  4. Any other safety concerns

Below is the segregation table for gases as per IMDG Code, in this we can see the different clauses for transporting gas by ocean going vessels.

SEGREGATION OF CLASS 2SEGREGATION OF CLASS 2
SEGREGATION OF CLASS 2

For sea transport one must look in to the individual provisions in IMDG Code for each gas before deciding whether it can be stored together on a ship.

Segregation of Containers on board ships

Containers carrying Dangerous Goods must be segregated from each other in accordance with section 7.2.3 of IMDG Code

Container space means a distance of not less than 6 m fore and aft or not less than 2.4 m athwartships.

A view into the holds of a container ship. Of ...
A view into the holds of a container ship. Of note are the vertical cell guides that organize containers athwartships. (Photo credit: Wikipedia)

Section 7.2.3.3 is applicable for Hatchless container ships, below is the segregation requirement on hatchless container ships.

Emma Maersk, the world's currently largest con...
Emma Maersk, the world's currently largest container ship in Aarhus 5. september 2006 IMO Number: 9321483 MMSI Number: 220417000 Callsign: OYGR2 Length: 398 m Beam: 56 m (Photo credit: Wikipedia)

SEGREGATION OF DANGEROUS GOODS IN CONTAINERS

When there is a segregation requirement between dangerous goods both shall not be loaded together in a shipping container. However if the segregation requirement is “away from” each other then both may be loaded provided such consolidation is authorized my competent authority.

Segregation of Dangerous Goods

Rules pertaining to segregation of dangerous goods is explained in chapter 7.2 of IMDG Code.

Chapter 7.2 is divided as below

  • 7.2.1 General
  • 7.2.2 Segregation of packages
  • 7.2.3 Segregation of cargo transport units on board container ships
  • 7.2.4 Segregation of cargo transport units on board roll-on/roll-off ships
  • 7.2.5 Segregation in shipborne barges and on board barge-carrying ships
  • 7.2.6 Segregation between bulk materials possessing chemical hazards and dangerous goods in packaged form
  • 7.2.7 Segregation of goods of class 1
  • 7.2.8 (Reserved)
  • 7.2.9 Segregation for goods of class 7

Chapter 7.2.2 Rules for Segregation of packages one must follow when consolidating various dangerous goods into a shipping container. There are various rules including General. Segregation Groups, Special Provisions for segregation and Segregation within containers.

Below are the Ideal steps to be taken while checking segregation between two dangerous goods packages.

1. Check the general rules

2. Determine the class and subsidiary risk(s) of each substance, if any

3. Determine if the dangerous goods are according to Limited Quantities, Excepted Quantities or special provisions of segregation if so follow same

4.Determine for each substance if there is any specific segregation
requirement in column (16) of Dangerous Goods List in Volume 2 or transport document

4.a.1 If there are no segregation requirements in column (16) of Dangerous Goods List and in the transport document then use segregation table in accordance with the general rules to reach the conclusion whether allowed to be stuffed in same container or not

4.b.1 If there are segregation requirements in column (16) of Dangerous Goods List and in the transport document use Segregation table taking into account any specific segregation provisions and the general rules and determine the specific segregation provisions (eg; segregation groups) then ensure the most stringent requirements are taken. you will get the answer whether allowed to be loaded in same container or not.

If any segregation rule is applicable between the packages then both cannot be loaded in same container except for segregation provision “away from” which may be loaded with the approval of competent authority.

Segregation Groups

Visit page SEGREGATION GROUPS for dangerous goods listed under each group

Dangerous goods having similar chemical properties are grouped together to correctly segregate incompatible materials. There are total 18 groups of Segregation in IMDG Code starting with 1. Acids till 18. Alkalis.

If a particular entry in dangerous goods list indicates segregation requirement like to be away or separated from ‘bromates’ that substance, material or article must be segregated from all those listed under group “bromates”

The bromate anion (space-filling model)

Below are the segregation groups listed in IMDG Code

  1. acids
  2. ammonium compounds
  3. bromates
  4. chlorates
  5. chlorites
  6. cyanides
  7. heavy metals and their salts (including their organometallic compounds)
  8. hypochlorites
  9. lead and its compounds
  10. liquid halogenated hydrocarbons
  11. mercury and mercury compounds
  12. nitrites and their mixtures
  13. perchlorates
  14. permanganates
  15. powdered metals
  16. peroxides
  17. azides
  18. alkalis

Segregation Group on DGD

There are total 18 groups of segregation listed in IMDG Code section 3.1.4.4 starting with Group 1 Acid till Group 18 Alkali.

In case if a shipper decides to assign a substance, mixture, solutions or preparation under  an N.O.S. entry, which is not listed in segregation groups as mentioned in the paragraph above, to a particular segregation group then she or he shall include this information in dangerous goods declaration.

This shall be done with the appropriate segregation group name preceded by the phrase “IMDG Code segregation group”

Example:
UN 1760 CORROSIVE LIQUID, N.O.S. (Phosphoric acid, acetic acid) 8 III IMDG Code segregation group – 1 Acids

English: A segregation table as used in the IM...

Batteries – UN 2794 -2795

 Batteries containing acid and alkali are highly hazardous due to its corrosive nature. They are classified under Class 8 (Corrosive substances) in model regulations.

Acid and Alkali reacts very dangerously with each other hence not allowed to be transported in same containers.

The hazard symbol for corrosive substances acc...

Below you can find Batteries and battery fluids ( both acid and alkali ) in different table as listed in IMDG Code 35-10.

Table no. 1

UNNO CLASS PROPER SHIPPING NAME
ACID 2794 8 BATTERIES, WET, FILLED WITH ACID electric storage
ACID 2796 8 BATTERY FLUID, ACID

Table no. 2

UNNO CLASS PROPER SHIPPING NAME
ALKALI 2795 8 BATTERIES, WET, FILLED WITH ALKALI electric storage
ALKALI 2797 8 BATTERY FLUID, ALKALI

Table no. 3

UNNO CLASS PROPER SHIPPING NAME
ACID OR  ALKALI 2800 8 BATTERIES, WET, NON-SPILLABLE electric storage

*Table no. 1 and 2 must not be mixed loaded in same container

*2800 must pass Vibration & Pressure differential test

Further if it does not show any leakage if cracked at 55 deg C or no free flowing liquids plus protected from short circuit can be transported as non-hazardous

Segregation Table

Here you can find segregation table of IMDG Code with reference to various segregation clauses.

Click to download SEGREGATION TABLE

Click to ask writer for any assistance

Excepted Quantities – Segregation

There is no segregation requirement between dangerous goods packed in Excepted Quantities with other dangerous goods however if we pack two dangerous goods in excepted quantities in same packaging then we must ensure that these goods will not react dangerously with each other and cause:

  1. combustion and/or evolution of considerable heat;
  2. evolution of flammable, toxic or asphyxiant gases;
  3. the formation of corrosive substances; or
  4. the formation of unstable substances.